Monel 400 Forging
What is Monel 400 Forgings ?
Monel 400 forging is a strong and corrosion-resistant alloy made mostly of nickel, and copper. It performs well in marine and chemical environments due to its resistance to acids and saltwater. Parag Metals supplies high-quality Monel 400 forgings, with a clear focus on innovation, quality and reliable service. Applications include pump shafts, valves, fasteners and heat exchanger components.
Monel 400 provides exceptional mechanical strength and durability under high temperature range. The chemical composition consists of 63% nickel and 30% copper with trace amounts of silicon, iron, and manganese. It can withstand high pressure without breaking, under extreme conditions. As the alloy performs well in both hot and cold conditions, it is ideal for demanding industrial applications.
Table of Content
- Advantages of Monel 400 Forgings
- Uses of Monel 400 Forgings
- Specification of Monel 400 Forgings
- Available Types of Monel 400 Forgings
- Monel 400 Forgings Equivalent Grades
- Chemical Composition Of Monel 400 Forgings
- Monel 400 Forgings Mechanical Properties
- Monel 400 Forgings Size, Thickness Chart
- Inconel K400 Industries of Inconel Forgings
- Export Countries for Monel 400 Forgings
Monel 400 Forgings Supplier In India, ASTM B564 UNS N04400 Forging Supplier, Monel 400 Forging Stockist, Monel 400 Forging Dealer, Monel 400 Alloy Seamless Rings Forging Exporter, ASME SB564 Monel 400 Upset Forging Manufacturer.
Monel 400 forgings are offered accordance with international standards like ASTM B564 and ASME SB564. It is also known as UNS N04400 and DIN 2.4360. All Monel 400 forges are restricted to rigorous in-house quality inspections. These involve hardness, tensile strength, grain flow, and dimensional tests. Surface finish and structural integrity are also checked to ensure that each piece is of the highest quality before shipping.
Standard sizes are kept in stock, and custom sizes are available based on specific requirements. As one of the trusted Monel 400 forging suppliers in India, we make sure that consistent performance and reliable services are provided to our customers.
Advantages of Monel 400 Forgings
- Monel 400 offers outstanding resistance to seawater, brine, acids, and alkalis, making it highly reliable in marine and chemical processing environments.
- It maintains good mechanical strength and toughness across a wide range of temperatures, from sub-zero conditions up to about 550 °C (1020 °F).
- Unlike many stainless steels, Monel 400 is less prone to chloride-induced stress corrosion cracking, ensuring long service life in aggressive environments.
- The alloy can be forged, welded, and machined without losing its corrosion-resistant properties, making it versatile for complex engineering components.
- Its combination of corrosion resistance, mechanical strength, and fatigue resistance allows components to perform reliably for decades in harsh industrial conditions.
Uses of Monel 400 Forgings
- Such as propeller shafts, seawater valves, and pump shafts, due to excellent resistance to saltwater corrosion.
- Heat exchangers, piping systems, and reactor vessels where resistance to acids and alkalis is critical.
- Downhole tools, pump parts, and valve components exposed to sour gas and harsh drilling environments.
- Fasteners, landing gear components, and fuel tanks where both strength and corrosion resistance are required.
- Evaporator tubes, condenser parts, and other equipment exposed to high-temperature steam and brine solutions.
Specification of Monel 400 Forgings
| Specifications | ASTM B564 / ASME SB564 |
|---|---|
| Flat Bar Blocks | Up to 27″ width and 15,000 lbs |
| Cylinders and Sleeves | Up to 50″ maximum O.D. and 65″ maximum length |
| Discs and Hubs | Up to 50″ diameter and 20,000 lbs |
| Rolled / Hand / Mandrel Forged Rings | Up to 84″ maximum O.D. and 40″ maximum length |
| Rounds, Shafts, and Step Shafts | Up to 144″ maximum length and 20,000 lbs |
| Grades | Monel 400 Forging UNS (N04400), DIN (2.4360) |
Available Types of Monel 400 Forgings
Monel 400 Circular Plate Forgings
Monel 400 Shafts Forgings
Monel 400 Seamless Rings Forgings
Monel 400 Hollow Bar Forgings
Monel 400 Disc Forgings
Monel 400 Welded Ring Forgings
Monel 400 Forgings Equivalent Grades
| STANDARD | UNS | WNR. | AFNOR | EN | JIS | BS | GOST |
|---|---|---|---|---|---|---|---|
| Monel 400 | N04400 | 2.4360 | NU-30M | NiCu30Fe | NW 4400 | NA 13 | МНЖМц 28-2,5-1,5 |
Chemical Composition Of Monel 400 Forgings
| Grade | Ni | C | Al | Mn | Si | Fe | Cu | S |
|---|---|---|---|---|---|---|---|---|
| Monel 400 | 63.0 min | 0.3 max | 0.50 max | 2.0 max | 0.5 max | 1.0 – 2.5 | 28.0 – 34.0 | 0.02 max |
Monel 400 Forgings Mechanical Properties
| Density | Melting Point | Yield Strength (0.2%Offset) | Tensile Strength | Elongation |
|---|---|---|---|---|
| 8.8 g/cm3 | 1350 °C (2460 °F) | Psi – 35,000 , MPa – 240 | Psi – 80,000 , MPa – 550 | 10–12 % |
Monel 400 Forgings Sizes
| Form | Diameter / Width | Length / Thickness | Custom Sizes |
|---|---|---|---|
| Bars | Custom diameter as per requirement | Custom length as per requirement | Yes |
| Rings | Up to 2000 mm OD | Up to 300 mm thickness | Yes |
| Discs | Up to 1500 mm diameter | Up to 250 mm thickness | Yes |
| Shafts | Custom diameter | Custom length | Yes |
Thickness Chart of Monel 400 Forgings
| Forging Type | Min Thickness (mm) | Max Thickness (mm) | Typical Applications |
|---|---|---|---|
| Bars | 10 | 500 | Shafts, Rods, Structural Components |
| Rings | 20 | 300 | Pipes, Flanges, Bearings |
| Discs | 15 | 250 | Rotors, Flanges, End Covers |
| Shafts | 15 | 500 | Rotors, Axles, Spindles |
Application Industries of Monel 400 Forgings
Export Countries for Monel 400 Forgings
- ASIA – China, Thailand, Singapore, Sri lanka, Bangladesh, Japan, Philippines, Vietnam, Nepal, Bhutan
- Middle East – Kuwait, Dubai, Saudi Arabia, Qatar, Oman, Bahrain, Jordan
- Europe – United Kingdom, Italy, Belgium, France, Croatia, Spain, Germany, Russia, Denmark
- South America – Argentina, Chile, Brazil, Colombia, Paraguay
- Africa – Ghana, South Africa